Drum Heaters and Covers

Oils, adhesives, resins, and other temperature-sensitive materials can become difficult to handle in cold conditions. This can slow production processes and reduce operational efficiency. Drum heaters and thermal covers help maintain consistent temperatures, supporting safe handling, regulatory compliance, and operational efficiency.

Recontainers Direct supplies barrel heaters, drum heater jackets and insulation covers designed for standard 200 L drums and other common drum sizes. The result is reliable temperature control for storage and transport, without guesswork.

Why Use Drum Heaters?

As temperatures drop, many liquids thicken or crystallise. This can slow pumping, mixing, and dispensing processes. Drum heaters apply controlled heat to maintain flow and viscosity, supporting efficient transfer and helping protect product quality from temperature fluctuations.

They also support safer handling by helping you maintain correct temperatures for regulated or hazardous materials, using appropriate controls and safe operating procedures.

Different Types of Drum Heaters and Covers

Silicone Band Heaters – Flexible heating bands designed to wrap around the drum and provide controlled conductive heating. Best suited to steel drums, with adjustable temperature control.
200L Drum Heater – 1200W – 0-90 deg C Drum Heater Jackets – Insulated jackets with integrated heating elements. Suitable for steel and plastic drums, with even heat distribution and reduced heat loss.
Base heater for 200L Drum – 900W – 0-120 deg C shown in use Base Drum Heaters – Positioned beneath the drum to provide controlled heat transfer through the base. Useful for viscous or semi-solid materials such as waxes or grease.
200L Drum Passive Insulation Cover Insulated Covers – Non-powered thermal covers designed to retain heat and maintain temperature stability. Ideal for transport or storage where power isn’t available.

The right choice depends on drum material, contents, required temperature range, and whether you need mobile or static heating.

How to Choose the Right Heater for Your Drum 

Start with your drum and what’s inside it. Silicone band heaters suit steel drums, while jacket heaters work for steel or plastic. Fit matters too – 200 L is common, but 25 L, 50 L and 100 L options are available, so measure your drum before ordering.

Next, match the temperature range and safety level to your site. Some heaters are designed to reach temperatures up to 200°C, while lower-temperature models are suitable for controlled warming where required. If you’re heating hazardous materials, choose an option with suitable controls and look for controls such as over‑temperature cut‑offs; if you’re unsure, our experts can help.

 200L Drum Heater – 2x 600W – 0-120 deg C – Foodstuff and Pharmaceutrical Grade

Safe Use and Simple Setup Tips

Proper use of these drums supports safe operation and helps protect personnel, products, and equipment:

  • Follow Manufacturer Instructions – Set thermostats within the recommended range for your material and do not exceed maximum temperature ratings.
  • Inspect Regularly – Check for damaged cables, worn insulation or hot spots, and replace faulty heaters promptly.
  • Avoid Empty Heating – Never power a heater on an empty drum; it can overheat and damage both heater and drum.
  • Use in Well-Ventilated Areas – Ensure adequate ventilation when heating volatile substances, in accordance with safety guidance.
  • Unplug After Use – Disconnect and store heaters properly when not in use to prolong service life and reduce risk.

Need Some Help? Contact Our Expert Team.

Not sure whether you need a barrel heater, a drum heater jacket or a drum warmer? Our team can provide expert guidance based on your operational requirements. Contact us for personalised advice – we’ll guide you on the right heater type, size and safety considerations, and can arrange custom solutions for unusual drum shapes or hazardous areas.

Frequently Asked Questions

What sizes of drum heaters do you stock?

We supply heaters designed for standard 200 L drums, with additional sizes available depending on application requirements.

Can you heat plastic drums?

Yes. Insulated drum heater jackets are designed for plastic drums and operate at lower temperatures to reduce the risk of deformation.

Can a drum heater be used outdoors?

Many band and jacket heaters are designed for industrial environments, and usage should follow manufacturer operating guidance. Always check IP ratings and protect heaters from standing water.

How long does it take to heat a drum?

Heating times vary by heater type, drum size and contents. As a rough guide, a 200 L steel drum with a band heater may reach operating temperature in 8–12 hours.